Award winner
 Flange for High-Pressure Fuel Pump of GDI Engine
 
 Applicant:Denso Corporation
Reason for selection:
As a way of saving fuel for environmental considerations, the use of GDI (gasoline direct injection) is gaining popularity. For improving the fuel efficiency and reducing the emission of the GDI engine, higher fuel pressure is required. To enable this adjustment through making the pump with higher pressure, the flange, an important item conventionally composed of multiple parts welded, must be produced by means of integral molding for reduced welds and increased toughness.
The flange is a high-performance component required to have plastic workability, machinability, strength and weldability with other components. The adoption of a ferritic stainless steel grade (NSSC180) has made the integral molding of flange possible and has led to a success in mass production and market introduction of this critical component.
Commercial production of pumps of high-stiffness through proper processing of the proper stainless steel grade is expected to make a significant contribution to reducing global environmental burdens.
Stainless steel types used: SUS430J1L (NSSC180)

Consumption: 430 g/unit

Presenter: Nippon Steel Stainless Steel Corporation
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